Name of the Institute: ProSIM R&D Pvt Ltd (pro-sim.com)
Location : Bangalore
Training Offered : Sheet Metal Forming Course
Course CTP01 :: Finite Element Analysis :
finite element analysis course is conducted in two phase – Basic and Advanced Course
Course content :
** Introduction to FEM/FDM
** Concept of Design, Analysis
** Overview to Product Life Cycle
** linear analysis
** non-linear analysis ( material/ geometry / boundary condition non-linearlity)
** Structural & Thermal Analysis
** Static and Dynamic Analysis
** Contact Analysis
** Impact Analysis
** Vibrational Analysis
** Heat Transfer Analysis
** Fatigue Analysis
** Optimisation
The methodology includes the theory + practical+ projects + tests + interactions + GD
Projects are taken from auto, aero, power plant and general engineering, consumer sectors.
Trainers have a experience in handling international projects
Participants are also welcomed to bring their own specific cases, our experts will guide to execute the same.
Course CTP02 :: Sheet Metal Forming :
** Introduction to Sheet Metal Forming
o Introduction to various methods for forming process
o Applications
** Sheet Metal Forming – A System :
o Process Variables
o Mechanics of Materials
o Material Properties
o Flow stress curves
o Anisotrophy and its effects
o Sheet Formability
o Friction and Lubrication
** Presses Used in Sheet Metal Forming :
o Introduction
o Classification of Presses
o Mechanical & Hydraulic Presses
o Universal Presses
o Transfer Presses
** Stamping Operation :
o Shear Action and Edge formation
o Blanking & Piercing
o Types of Stamping Dies
** Bending Operation :
o Elementary of Bending Theory
o Bendability of Material and Grain Direction Bend allowance and Developed Blank o Spring back and Residual Stresses
** Drawing Operation
o Overview of Drawing operation
o Applications
o Process Parameters
o Prediction of Loads and Geometry
o FEM Simulation of Round Cup Drawing
** Drawing of irregular Shapes
o Empirical methods
o Simulation Methodology
o Forming Dies and Tooling
o FEM Simulation of Forming Dies
** Defects and Trouble shooting
** Defects and failures in Stamping and Forming
** Burr formation and Dishing
** Buckling and wrinkling
** Locating and Clamping of Blanks
** Thinning and Tool Marks
** Spring back correction
** Design Examples
o Design of Forming Die
o Modeling of Die, Punch, Blank Holder
o Meshing in Hypermesh
o FEM Simulation using LS-Dyna Solver
Course CTP03 :: Manufacturing Simulation :
** Forming Simulation using LSDyna
** Hydroforming
** Tailor Welded Blanks
** Casting Simulation
Course CTP04 :: Welding Simulation :
Modeling of Welding to predict
** Residual stress
** Distortion
** Heat Affected Zone (HAZ)
** Fatigue, fracture and durability of welded structures
** Welding metallurgy of fusion zone and heat affected zone
Simulation of TIG/ MIG/ LASER/ELECTRIC ARC/ ELECTRON BEAM/ ELECTRICAL SPOT RESISTANCE welding (single/ multi pass) using FEA packages
Welding Process Modeling for
** Weld sequence optimization
** Complete understanding of the welded component during welding, cooling and in service
fatigue, crash, and impact resistance analysis and microstructural analysis of weldings; development of alternate welding processes, (friction / friction stir/ tubular welding/ deformation resistance welding; and optimization of weld sequence to minimize the weld distortion.
Contact us :
ProSIM R&D Pvt Ltd.,
#4, 1st B main,
1st N Block, Rajaji Nagar,
Bangalore – 560010 India